Chemical Technology

LyondellBasell to Expand Plastics Recycling Globally with New Investments

LyondellBasell plans to significantly expand its global presence in both mechanical and molecular (chemical) recycling of waste plastics, with the United States, China, and ultimately India as the next priorities, according to its CEO on Tuesday.

LyondellBasell and SUEZ extended their Quality Circular Plastics (QCP) joint venture focusing on mechanical recycling in December 2020 with the acquisition of Belgium-based plastics recycling firm TIVACO, increasing the overall ability for recycled plastics to about 55,000 tonnes/year from 35,000 tonnes/year.

LyondellBasell aims to produce 2 million tonnes of recycled or renewable PE and PP each year by 2030.

In Liaoning province, LyondellBasell and Bora have a 50/50 joint venture cracker as well as downstream polyethylene (PE) and polypropylene (PP) facilities.

Plastics recycling is seen as a growth business by the company, and significant capital investments will be made in the future.

CHEMICAL RECYCLING

LyondellBasell has a pilot plant in Ferrara, Italy, that uses its proprietary MoReTec technology, which involves catalysis.

The plant transforms mixed plastics waste into pyrolysis oil, which is then fed into naphtha crackers. However, volumes are small at this point.

LyondellBasell began selling chemically recycled PE and PP under the brand name CirculenRevive in April, using third-party pyrolysis oil.

CirculenRevive products are now available in Europe and will be available in the United States later this year.

The main advantages of molecular recycling include greater scale, less need for plastic waste sorting, and the same output as virgin plastic that can be used in all applications.

The firm will achieve “medium industrial scale” in chemical recycling by 2025 and will “scale up to very large plants” by the second half of the decade.

Furthermore, chemical recycling plants will not be limited to Europe, where naphtha crackers are abundant.

LyondellBasell runs mixed feed crackers in Channelview, Texas, as well as Wesseling and Munchsmunster, Germany.

Significant amounts of waste plastics would have to be funneled to the site, so logistics and infrastructure will be critical to construct large molecular recycling plants.

A medium-scale molecular recycling plant could cost between $200 million and $300 million, but this is an early estimate.

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Charter Next Generation | January 30, 2024

Charter Next Generation (CNG), a leading provider of sustainable films, announced that it has expanded its GreenArrow portfolio with a new line of cavitated polyethylene (PE) films. Developed in collaboration with VOID Technologies (VOID), the new recycle-ready films meet the rapidly growing demand for flow wrap and confectionery applications. Using VOID's patented VO+™ PE Voiding Agent Masterbatch and Machine Direction Orientation (MDO) film processing, CNG has successfully developed high-performing PE film structures that are opaque yet compatible with existing PE recycling streams making more packaging suitable for recycling. Adoption of MDO PE film is a rapidly growing industry trend as it enables recyclable, high-performing flexible packaging. By using VO+ Masterbatch, CNG can now produce thin gauge voided MDO PE films that offer a combination of low density and high opacity not achievable with mineral additives such as TiO2 pigments or CaCO3 cavitation agents. This innovation creates a unique PE-based recycle-ready alternative to conventional PP-based substrates that often require biaxial orientation. "CNG continues to raise the bar and re-invent packaging with a sustainability-first mindset. Using VOID's patented VO+ technology enables us to achieve the high opacity, ease of processing, and recycle-ready performance we are targeting for these films. This in turn allows our customers to reduce their use of virgin materials and process their packaging in existing polyethylene film recycling streams," said Brent Greiner, Vice-President of Technology at Charter Next Generation. The VO+ PE Masterbatch is added to PE resin to create nano and micro-scale voids, reducing density and creating high levels of opacity via light scattering through the voided structure. VOID's latest VO+ PE Masterbatch product is compliant with direct food contact standards in North America and Europe and has passed key recycling standards. James Gibson, CEO of VOID Technologies, commented, "CNG is a highly innovative and forward-thinking company. We are delighted with this collaboration and to be part of launching this new generation of recycle-ready voided PE films. As we look to the future, we are excited to be working with CNG across a range of projects that directly address sustainability and recycling targets." About Charter Next Generation Charter Next Generation (CNG) is North America's leading producer of highly engineered solutions used in the food, consumer, healthcare, and industrial markets. Committed to a sustainability-first approach, CNG leverages material science to engineer materials that help companies meet and exceed their sustainability goals. Known for world-class manufacturing capabilities and an innovation-driven approach, CNG operates fifteen facilities and employs over 2,200 employees and is a proud partner of Ownership Works®—a nonprofit partnering with companies to enable shared ownership, granting employees a stake in the value they create. About VOID Technologies VOID is a materials science company accelerating the transition to more sustainable plastics and packaging. The company combines its VO+ cavitation technology and R&D labs to help plastic and packaging companies rapidly develop new innovative products with a reduced environmental footprint. VOID's extensively patented VO+ technology was first conceived as part of a research initiative at Kimberly-Clark. Soon after, in 2015, VOID was launched as an independent company. Today, VOID has R&D labs and a compound manufacturing facility based in Neenah, Wisconsin (USA) and has commercial teams in Canada, France, and the UK.

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LyondellBasell & MSI Technology, LLC Collaborate on Innovative Consumer Packaging

LyondellBasell | February 02, 2024

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