Shell Chemicals to produce polycarbonate

Hydrocarbon Engineering | January 13, 2020

Shell has recently announced it has signed a Memorandum of Understanding with CNOOC Oil & Petrochemicals Co. Ltd to explore its first commercial-scale polycarbonate (PC) production unit, which would be located at the CNOOC and Shell Petrochemical Co. (CSPC) joint-venture chemicals complex in Huizhou, China. As an interim step, Shell has started constructing a PC development unit at its Jurong Island chemicals plant in Singapore. An expanded and differentiated product range is a key part of Shell’s growth strategy for its chemicals business. PC is a transparent and impact-resistant engineering polymer, and is used to make vehicle headlights, LED spotlights, UV-blocking windows and spectacles.

Spotlight

The following video is of a dissolved air floatation system (also known as a DAF) at a major food processing customer. The customer contacted Bond to evaluate and reduce the amount of TSS, FOG and BOD in their processed effluent in hopes of lowering their surcharges and getting back in favor with the local POTW. After an evaluation of the plant operations, wastewater stream strengths, treatment equipment and treatment chemistry a plan was initiated. Our major challenge is the DAF is undersized from an influent water flow and strength standpoint. The “air to solids ratio” is too low to properly float the solids with acid cracking chemistry and results in carryover.

Spotlight

The following video is of a dissolved air floatation system (also known as a DAF) at a major food processing customer. The customer contacted Bond to evaluate and reduce the amount of TSS, FOG and BOD in their processed effluent in hopes of lowering their surcharges and getting back in favor with the local POTW. After an evaluation of the plant operations, wastewater stream strengths, treatment equipment and treatment chemistry a plan was initiated. Our major challenge is the DAF is undersized from an influent water flow and strength standpoint. The “air to solids ratio” is too low to properly float the solids with acid cracking chemistry and results in carryover.

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CHEMICAL TECHNOLOGY

AMP Robotics and Waste Connections Reach Recycling Technology Milestone

AMP Robotics and Waste Connections | June 29, 2022

AMP Robotics Corp. a pioneer in AI, robotics, and infrastructure for the waste and recycling industry, has expanded its partnership with Waste Connections, Inc. its largest customer. Since late 2020, Waste Connections has booked or deployed 50 of AMP’s high-speed robotics systems on plastic, fiber, and residue lines, becoming the largest operator of AI-guided robotics in the industry. “It’s gratifying to reach this milestone with a leader in resource recovery like Waste Connections. We’ve worked tirelessly to deliver AI and robotics systems that modernize today’s recycling operations by increasing productivity, stabilizing costs, and improving the quality and value of recycled commodities. We remain committed to the continuous enhancement of our AI and automation solutions to stay ahead of industry challenges, exceed customer expectations, and support the industry’s sustainability and climate goals.” Matanya Horowitz, founder and CEO of AMP Robotics AMP’s technology identifies and recovers plastics, cardboard, paper, cans, cartons, and many other containers and packaging types reclaimed for raw material processing. For example, AMP recovers a portfolio of #1-#7 plastics in a variety of different form factors, colors, and opacities with high precision and purity. Polyethylene terephthalate (PET) and high-density polyethylene (HDPE) together account for a majority of recycled plastic demand, with growing interest in polypropylene (PP)—a highly recyclable polymer with high demand in food-safe applications and flexibility to accommodate packaging in a variety of shapes and sizes. The ability to precisely separate different plastics and other recyclables with AI-driven sorting is helping recyclers meet the soaring need for sufficient quantities of high-quality recycled content from brands and packaging producers. “We’re excited to expand our relationship with AMP,” said Dan Kurtz, director of recycling for Waste Connections. “We’re impressed by the reliability of the robotics systems and the quality of the end product. We look forward to our continued partnership with AMP as we advance our sustainability initiatives.” About AMP Robotics® Corp. AMP Robotics is modernizing the world’s recycling infrastructure by applying AI and automation to increase recycling rates and economically recover recyclables reclaimed as raw materials for the global supply chain. The AMP Cortex™ high-speed robotics system automates the identification and sorting of recyclables from mixed material streams. The AMP Neuron™ AI platform continuously trains itself by recognizing different colors, textures, shapes, sizes, patterns, and even brand labels to identify materials and their recyclability. Neuron then guides robots to pick and place the material to be recycled. Designed to run 24/7, all of this happens at superhuman speed with extremely high accuracy. AMP Clarity™ provides data and material characterization on what recyclables are captured and missed, helping recycling businesses and producers maximize recovery. With deployments across North America, Asia, and Europe, AMP’s technology recovers recyclables from municipal collection, precious commodities from electronic scrap, high-value materials from construction and demolition debris, and valuable feedstocks from organic material. About Waste Connections Waste Connections is an integrated solid waste services company that provides non-hazardous waste collection, transfer and disposal services, along with resource recovery primarily through recycling and renewable fuels generation. Waste Connections serves more than eight million residential, commercial, and industrial customers in mostly exclusive and secondary markets across 44 states in the U.S. and six provinces in Canada. Waste Connections also provides non-hazardous oilfield waste treatment, recovery, and disposal services in several basins across the U.S., as well as intermodal services for the movement of cargo and solid waste containers in the Pacific Northwest.

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CHEMICAL TECHNOLOGY

Hydrogen partnership to advance new pilot facility with CleanBC support

FortisBC | July 05, 2022

The move towards more low carbon gases in B.C. continues as a new pilot project in Port Moody will produce zero-carbon hydrogen. A partnership between FortisBC Energy Inc. Suncor Energy and Hazer Group Limited will bring a groundbreaking new technology to the province to produce clean burning hydrogen from natural gas. Using an innovative methane pyrolysis technology for the first time in North America, the project, located at Suncor's Burrard Terminal site, would produce hydrogen while storing the carbon byproduct as solid synthetic graphite that can be sold on the open market for manufacturing or industrial use. If the pilot continues as a full commercial build out, the project would be expected to produce up to 2,500 tonnes of hydrogen per year. This equates to roughly 300,000 gigajoules of clean-burning gas energy that can replace the equivalent annual natural gas usage of approximately 3,300 B.C. households. "FortisBC is transforming BC's energy future. While we are in the early stages of an exciting energy transformation with this hydrogen project, innovative partnerships like this will help accelerate that change. Renewable and low carbon gases, like hydrogen, are instrumental in reducing greenhouse gas emissions effectively and affordably while ensuring we have a resilient and diversified energy system for British Columbians," Roger Dall'Antonia, president and CEO of FortisBC Hydrogen is a unique gas energy as it produces no carbon dioxide when burned. It can be produced in a number of ways, including through electrolysis (separating hydrogen from water using electricity) or through separating it from natural gas. Hydrogen generated from natural gas with the carbon byproduct being captured as solid carbon is referred to as "turquoise" hydrogen and has far lower and more easily managed lifecycle greenhouse gas emissions associated with it. "Innovative technologies such as the Hazer Process offer enormous potential to create new economic opportunities while supporting the de-carbonization objectives of FortisBC and the province. We are delighted to work with FortisBC, Suncor and the government of B.C. on this innovative project which will be a world-leading example of the application of methane pyrolysis," said Geoff Ward, CEO and managing director of Hazer. The project is being funded directly from the partner companies and by the provincial government's CleanBC Industry Fund. The Fund supports projects that can advance innovative solutions for industry greenhouse gas emissions, like renewable and low carbon gases. The provincial government has placed clear emphasis on the importance of hydrogen in the province, releasing the provincial hydrogen strategy in 2021 and establishing the B.C. Hydrogen Office to assist the rapid advancement of hydrogen projects. "Hydrogen is critical to our transition to a cleaner, low-carbon energy system. We are supporting innovation like the Hazer Process with B.C. Hydrogen Strategy and CleanBC," said Bruce Ralston, Minister of Energy, Mines and Low Carbon Innovation. "The Hazer Process is helping us achieve our climate goals while supporting good-paying jobs for British Columbians". The addition of hydrogen to FortisBC's renewable and low carbon gas supply is critical to the company's ongoing efforts to decarbonize the gas system. Ongoing research is being conducted, both through this project and in conjunction with the University of British Columbia-Okanagan, on how to blend hydrogen into the existing gas infrastructure. A recent study commissioned by the provincial government, FortisBC and the BC Bioenergy Network found that the potential for hydrogen production in the province could exceed 200 petajoules by 2050 – roughly enough gas to completely replace current natural gas volumes. "Hydrogen has the potential be a significant part of the future energy mix and is a key part of Suncor's strategy to be a net zero GHG emissions company by 2050," said Kris Smith, executive vice president Downstream, Suncor. "We appreciate the B.C. government's support for the development work on this project. And we look forward to continuing to work together on this project that, if sanctioned, will bring low carbon intensity hydrogen supply to the Greater Vancouver Area." The first phase of the project is now underway including front-end engineering, design studies and permitting applications. By the end of 2023, a prototype version of the Hazer hydrogen reactor is expected to be constructed onsite at the Burrard location for testing. ABOUT FORTISBC ENERGY INC. FortisBC Energy Inc. is a regulated utility focused on providing safe and reliable energy, including natural gas, Renewable Natural Gas and propane. FortisBC Energy Inc. employs more than 2,000 British Columbians and serves approximately 1,054,097 customers across British Columbia. FortisBC Energy Inc. owns and operates approximately 50,182 kilometres of natural gas transmission and distribution pipelines. FortisBC Energy Inc. is a subsidiary of Fortis Inc., a leader in the North American regulated electric and gas utility industry. FortisBC Energy Inc. uses the FortisBC name and logo under license from Fortis Inc. ABOUT SUNCOR ENERGY INC. Suncor Energy is Canada's leading integrated energy company. Suncor's operations include oil sands development and upgrading, offshore oil and gas, petroleum refining in Canada and the U.S., and the company's Petro-Canada retail and wholesale distribution networks including Canada's Electric Highway, a coast-to-coast network of fast-charging EV stations. Suncor is developing petroleum resources while advancing the transition to a low-emissions future through investment in power, renewable fuels and hydrogen. Suncor also conducts energy trading activities focused principally on the marketing and trading of crude oil, natural gas, byproducts, refined products and power. Suncor has been recognized for its performance and transparent reporting on the Dow Jones Sustainability index, FTSE4Good and CDP. Suncor is also listed on the UN Global Compact 100 stock index. Suncor's common shares are listed on the TSX and NYSE. ABOUT HAZER GROUP LIMITED Hazer Group Limited is an ASX-listed technology development company undertaking the commercialisation of the Hazer Process, a low-emission hydrogen and graphite production process. The Hazer Process enables the effective conversion of natural gas and similar methane feedstocks, into hydrogen and high-quality graphite, using iron ore as a process catalyst.

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CHEMICAL MANAGEMENT

Dow and Mura Technology announce largest commitment of its kind to scale advanced recycling of plastics

The Dow Chemical Company | July 22, 2022

Dow the world's leading materials science company, and Mura Technology, the global pioneer of an advanced plastic recycling solution, today announce the next step in their partnership to help solve the global plastic waste issue with the intention to construct multiple world-scale 120 kilotons (KT) advanced recycling facilities in the U.S. and Europe – collectively adding as much as 600 KT of annual capacity. Dow will play an important role in the partnership as a key off-taker of the circular feed that Mura produces. This circular feed, derived from plastic waste currently destined for landfill or incineration, reduces reliance on fossil-based feedstocks and will enable Dow to produce a recycled plastic feedstock for the development of new, virgin-grade plastics which are in high demand from global brands. By working together, Dow and Mura will ensure plastic has a viable way to be re-circulated into global supply chains, helping to advance a circular economy for plastics and increase the value of plastic waste. These planned capital investments by Mura, as well as Dow's off-take agreements, represent both companies' largest commitment to date to advance and scale global advanced recycling capabilities. "The strengthening of Dow and Mura's partnership is another example of how Dow is working to build momentum around breakthrough advanced recycling technologies. By investing in new applications, Dow is working to meet the increased demand for recycled material from its customers and make a meaningful impact on the supply chain, helping to close the loop on plastic waste. Dow is committed to accelerating a circular economy for plastics and our expanded partnership with Mura marks a significant step on this journey. As a long-term partner, we are excited about the potential of this process to recycle plastics and help solve the plastic waste challenge." Marc van den Biggelaar, Advanced Recycling Director for Dow "This partnership continues to create momentum for Dow as we move towards feedstock flexibility and diversification, which is essential if we wish to advance a circular economy for plastics," said Diego Donoso, President of Packaging & Specialty Plastics for Dow. "And a fully circular business model for plastics will also enable decarbonization and support us on the road to net zero." This marks an important milestone in the rapid scaling of Mura's revolutionary HydroPRS™ advanced recycling process, which can be used to recycle all forms of plastic, including flexible and multi-layer plastics, which have previously been deemed 'unrecyclable'. Once deployed at scale, it has the capability to prevent millions of tons of plastic and carbon dioxide from entering the environment every year and create the ingredients for a sustainable, circular plastics economy ─ a mission which Dow is jointly committed to and supporting with materials science expertise. "The global plastics issue is one of the most pressing environmental issues to date – there is simply no time to waste. Mura's technology is designed to champion a global circular plastics economy, and our partnership with Dow is a key enabler to bringing HydroPRSTM to every corner of the globe. This next step in our partnership and the resources provided by Dow will allow us to finance and dramatically increase recycling capacity and enable circular plastics to enter global supply chains at scale." Dr. Steve Mahon, CEO of Mura Technology The world's first plant using Mura's HydroPRS™ process, located in Teesside, U.K., is expected to be operational in 2023 with a 20 KT per year production line set to supply Dow with a 100% recycled feedstock. The extended partnership is set to considerably increase this supply, playing a significant role in Dow and Mura's planned global rollout of as much as 600 KT of advanced recycling capacity by 2030. Dow's extensive global reach will enable the scale-up of Mura's technology through multiple projects in the U.S. and Europe. These plans include potential co-location opportunities, which will provide significant integration benefits for Mura's plants. Complementary to the progress in advanced recycling are Dow's other projects in mechanical recycling and the waste ecosystem announced today. An investment to build the single largest single hybrid recycling site in France, managed by Valoregen, that will secure a source of post-consumer resins (PCR) for Dow. A Letter of Intent with Nexus Circular to create a circular ecosystem in Dallas, Texas, for previously non-recycled plastic building on its previous Hefty® EnergyBag® collaboration with Nexus and Reynolds Consumer Products. Hydrothermal technology offers the scale to solve the plastic issue Mura's unique hydrothermal recycling process, HydroPRS™, breaks down plastics using water in the form of supercritical steam. The steam acts like molecular scissors, cutting longer-chain hydrocarbon bonds in plastics to produce the valuable chemicals and oils from which the plastic was originally made – in as little as 25 minutes. These oils – equivalent to the original fossil products – are then used to produce new, virgin-grade plastic with no limit to the number of times the same material can be processed, creating a true circular economy for plastic waste. Importantly, the products may be suitable for use in food-contact packaging, unlike conventional recycling processes. Mura's innovative process can recycle all forms of plastic waste including those considered 'unrecyclable', such as films, pots, tubs and trays, that can currently only be incinerated or sent to landfill. The process is designed to work alongside conventional recycling and wider initiatives to reduce and reuse plastic such as mechanical recycling which remains crucial to Dow's recycling strategy. Using supercritical steam means the technology is also inherently scalable. Unlike other methods, which heat waste from the outside, the steam imparts energy from the inside, providing an efficient conversion of plastic waste; a process which can be maintained regardless of scale. Dow joins other major global players such as KBR Inc., the U.S. multinational engineering services company, Wood, the global consulting and engineering company, and others, as partners to accelerate the deployment of Mura's technology worldwide. The technology is also backed by environmental group, Ocean Generation, which is campaigning to tackle the plastic waste issue. About Dow Dow combines global breadth; asset integration and scale; focused innovation and materials science expertise; leading business positions; and environmental, social and governance (ESG) leadership to achieve profitable growth and deliver a sustainable future. The Company's ambition is to become the most innovative, customer centric, inclusive and sustainable materials science company in the world. Dow's portfolio of plastics, industrial intermediates, coatings and silicones businesses delivers a broad range of differentiated, science-based products and solutions for its customers in high-growth market segments, such as packaging, infrastructure, mobility and consumer applications. Dow operates 104 manufacturing sites in 31 countries and employs approximately 35,700 people. Dow delivered sales of approximately $55 billion in 2021. References to Dow or the Company mean Dow Inc. and its subsidiaries.

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